How Steel Braided Hose Is Made?

As to 304 metal hose braiding, steel belt is braided by using a plurality of steel belts of a certain width along the corrugated bus bar at an angle, and installed crosswise on the outer surface of the corrugated pipe. Therefore, when weaving the steel belt mesh, the theoretical width will depend on the outer diameter of the bellows, the braiding angle and the number of steel belt spindles. However, in actual work applications, if weave the mesh sleeve according to the parameters determined by the theoretical formula, then the result will be that the bellows are completely shielded. The tight mesh cover forms a rigid cylinder, which is tightly fitted on the outer surface of the metal hose, making the hose unable to function.

In order to make the metal hose of the steel belt braided mesh sleeve also has the characteristics of the steel wire braided mesh sleeve metal hose, the actual width of the steel belt must be smaller than the theoretical width in the operation, that is, the ratio of the mesh sleeve to the bellows coverage is less than 1. Only in this way can the elasticity and flexibility of the bellows be reflected. The smaller this ratio is, the more fully it will be reflected. If the outer diameter of the stainless steel metal hose has been determined, the number of steel belt ingots, the braiding angle, the actual width of the steel belt, and the ratio of the mesh cover to the bellows coverage are four variables that can be adjusted to each other. When selecting the braid parameters of the steel belt net sleeve, the specific situation should be considered.

The number of steel strip ingots is generally an even number ≥ 4, as long as it is within this range for hand weaving. But for mechanical weaving, it's not that simple. The number of spindles of the domestically-made braiding machine is fixed and is not adjustable. Therefore, the number of ingots of the steel belt is preferably determined according to the number of ingots of the existing braiding machine. At present, there are 24 spindles, 36 spindles, and 48 spindles in the domestic braiding machine, and 64 spindles have been introduced. But they are specially used for weaving steel wire mesh sleeves. The weaving is a "double flower" pattern, and the steel belt weaving is preferably a single flower pattern. This kind of braiding machine can be used to braid the steel belt mesh cover with a little modification.

As mentioned above, the actual width of the steel belt must be smaller than the theoretical width. The specific value depends on the ratio of the mesh cover to the hose coverage.

Comflex 24 wire braiding machine

Technical Parameters
24 carriers wire braiding machine 
Braiding diameter: 10-31mm
Carrier rotation speed: 14.25r/min
Braiding pitch: 22-69

Technical Parameter of the Wire Braiding Machine

Description Braiding Diameter(mm) Carrier Rotation Speed(r/min) Braiding Angle Braiding Pitch Pulling Speed M/H Carrier NO. Motor Powder KW
GBG16 carrier wire braiding machine 4-10 24.8 54°44” 9-22 13-33 16 Y100L1-42.2KW

Y100L2-43.0KW

 

GBG20 carrier wire braiding machine 6-16 19.8 54°44” 13-29 15-34.5 20 Y100L1-42.2KW

Y100L2-43.0KW

 

GBG24 carrier wire braiding machine 10-31 14.25 54°44” 22-69 21-66 24 Y100L2-43.0KW

Y100L2-43.0KW

GBG36 carrier wire braiding machine 15-45 10 54°44” 33-100 22-66 36 Y100L1-42.2KW

Y100L2-43.0KW

 

GBG48 carrier wire braiding machine 30-75 7.25 54°44” 66-166 29-72 48 Y132M2-65.5KW

Y112M-44.0KW

 

GBG64 carrier wire braiding machine 51-110 4.56 54°44” 67-240 18.6-102 64 Y160M2-65.5KW

Y112M-44.0KW

 

GBG72 carrier wire braiding machine 80-150 4.25 54°44” 170-330 44-83 72 Y160M2-67.5KW

Y112M2-44.0KW

GBG96 carrier wire braiding machine 150-300 2.75 54°44” 240-750 50-120 96 Y180L-67.5KW

Y160M2-67.5KW

GBG112 carrier wire braiding machine 115-400 2.778 54°44” 310-800 42-130 112 Y132M1-64.0KW

Y180L-67.5KW

 

GBG128 carrier wire braiding machine 180-500 2.088 54°44” 500-1300 73-300 128 Y132S-45.5KW

Y180L-6.15KW

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